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新疆土石方工程剖析挖掘机常见部件的拆装

发布于 2016年10月28日

[摘要]新疆土石方工程剖析挖掘机常见部件的拆装。液压泵的拆卸,the hydraulic pump disassembly
剖析挖掘机常见部件的拆装。(1)液压泵的拆卸,(1) the hydraulic pump disassembly
1、对液压泵解体之前的注意事项
In 1, the matters needing attention before the disintegration of the hydraulic pump
①首先准备的必须工具:六角扳手2~22mm。开口扳手,套筒(17、19、22、24、27、30、36、41、50、55等,单位mm)
Must first prepare tools: six angle wrench 2~22mm. Open end wrench, sleeve (17, 19, 22, 24, 27, 30, 36, 41, 50, 55, mm)
中等尺寸的活动扳手,螺丝刀(平口),锥子,卡簧钳,铜棒,扭矩扳手等
Wrench size medium, a screwdriver (flat), awl, circlip pliers, Tongbang, torque wrench.
②在拆卸前彻底清洁油泵外部
② before removal to thoroughly clean the pump external
③对工作面也要进行清理
The working surface must be clean
④在油泵壳体各接部件做相应的标记,以便重新装配时能够准确的找到正确地位置
In the pump casing are respectively connected components labeled accordingly, can accurately find the right place to re assembly
⑤前后泵的组件要分开存放,不要混在一起
Before and after the pump will be stored separately, not together
⑥对壳体内的组件要用清洁剂或者汽油彻底的清洗
According to the shell component to be cleaned with detergent or gasoline thoroughly
⑦检查分析所有的故障,判断最根本的故障原因
Analysis of all the fault check, the most fundamental reason to judge the fault
(2)拆卸工作
(2) the demolition work
1、选择合适的工作位置(最好放在铺油橡胶垫的工作台上)以防部件被碰伤
1, select the appropriate working position (preferably on the work table oil rubber pad to protect the components to be bruised.)
2、用清洁剂对泵表面进行一次彻底的清洗
2, cleaning agent for a thorough cleaning of the pump surface
3、拆掉排油螺塞(468)将泵内油液排除泵壳体(前后泵都要拆)
3, tear down the drain plug (468) to pump the oil out of the pump housing (before and after the pump to remove)
4、在调节器与泵体结合面处做好标记,拆除螺丝,并拆除调节器
4, the regulator and the pump body interface mark, removal of the screws, and remove the regulator
5、拆除先导齿轮泵
5, the demolition pilot gear pump
6、拆除固定旋转盘支撑(251)油泵壳体(271)和阀块(312)的螺丝(401)
6, the demolition fixed rotating disk support (251) pump shell (271) and a valve block (312) (401).
7、将油泵平方在工作台上,让调节器座表面朝下,将油泵壳体与阀块分开
7, the oil pump is square in the table, let the adjuster seat surface downwards, the pump casing and the valve blocks
8、将缸体拉出油泵壳体,直接拉出转动轴,同时拉出活塞,设定板,球面轴瓦和弹簧,在此过程中不要损伤到缸瓦包角和旋转斜盘等滑动表面,在活塞以及各个塞孔上做标记,组装时应该按照原来的位置。
8, the cylinder out of pump casing, directly out of axis of rotation, and the piston is pulled out, setting board, spherical bearing and a spring, in this process do not damage to the cylinder and swash plate angle and sliding surface, mark the piston and each jack, assembly should be in accordance with the original position.
9、拆除螺丝与前封盖将螺丝装入封盖并拉出销孔,这样可使的封盖容易拆开
9, removal of the screws and the front cover screw into the cover and pull out the pin hole, so that the easy to open cap
10、拆下螺丝以及后封盖
10, remove the screw and post closure
11、轻轻敲打油泵壳体侧悬转斜盘的凸缘部分以使旋转盘支撑从油泵壳体上分开
11, tap the pump shell side flange portion of the swash plate hanging around to the rotary disk support from the pump casing separated
12、将包角板和旋转斜盘从油泵壳体拆下
12, the angle plates and swash plate from the pump shell removed
13、用朔料椎或者橡胶敲打传动轴的端部,将其从旋转斜盘支撑上拆下
13, with the end of the plastic or rubber tapping vertebral transmission shaft, the swash plate support remove
14、从阀块上拆下配油盘
14, from the valve block to remove the oil pan
15、如果需要的话还必须从油泵壳体上彩霞止块,伺服活塞与倾斜销,从阀块上拆下轴承和花键藕合在拆下倾斜销时,使用一个夹钳,以防止销头损坏,在这里需要特别指出,不要松动螺母和设定螺丝,如果松动,流油的设定就会改变。
15, if you need to stop on the pump casing from the rosy clouds, servo piston and tilt pin, remove the bearing and the spline coupling inclined pin in the removed from the valve block, the use of a clamp, to prevent the pin head damage, here in particular, do not loosen nut and a set screw if set, loose, will flow oil change.
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